Powder coating line Wagner M-Line

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Wagner M-Line powder coating line expands the functionality of the systems and offers components and flexible configuration options for complex coating tasks, including large workpieces.

Product information



Wagner M-Line powder coating line extends the functional features of E-Line Plus systems and offers components and flexible configuration options for complex painting tasks, including large workpieces.

High performance, process efficiency and color change capability requirements can be met with M-Line configurations.

Powder paint preparation and supply center PXS, in which the ultrasonic sieve is integrated, ensures the highest coating quality and allows to achieve a high level of automation of the color changing process.

Advantages of Wagner M-Line:
• High painting quality: above-average painting results thanks to robust and powerful PEA-X1 automatic sprayers, highly precise EPG-S2 control units with active air volume control and movement systems with the highest precision and repeatability.
• Effective suction of paint powder: neutral air flow for the coating, ensuring higher coating efficiency due to the special design of the PVC painting chamber with a two-way exhaust system.
• High efficiency and lower powder consumption: automatic turning on and/or off powder output during the coating process using intelligent gap and height control.
• Convenient and powerful system control: convenient control of the WICOS system (powder preparation and supply center, motion system, camera, filter) with a 15.6-inch touch screen integrated into the paint powder center offers additional standardized data interfaces, automation functions and extremely simple , compared to the E-Line system, the management of the expanded range of functions.
• Low energy consumption: high energy efficiency of the regeneration system thanks to the patented WAGNER EEP concept. By using specially designed suction pipes and a monocyclone, the total energy consumption of the system can be reduced to a minimum.
• Optimized power consumption: reduced system power consumption thanks to the Energy Efficiency Package Plus, which automatically pauses or suspends system components in case of component gaps.
• Excellent powder preparation: by choosing a PXS powder preparation and supply center with a fully integrated ultrasonic sieve, the powder is prepared in the best way for high quality painting results.
• High productivity of the entire system: automatic painting of large and complex components or alternatively with high conveyor speed for higher productivity, possible with up to 36 sprayers.
• Flexible integration of manual painting positions: various integration options for manual painting tools, including lifting platforms.

Features

Type of painting chamber M-Cube fast color changing painting camera
Possible preparation and delivery equipment PXE, PXM, PXS, SuperCenter EVO
Possible maximum number of guns 36 (maximum 3 manual)
Possible automatic guns PEA X1, PEA X1 XL
Possible horizontal manipulators HU1 (electric) with different strokes (600/1000/1200/1600)
Possible manual guns PEM-X1
Possible vertical manipulators VU1-1800/2400/3000, VU2-1800/2400
Maximum dimensions of the workpiece 2500 mm (height) x 1200 mm (width)
Process data management COATIFY, WAGNER DataHub (OPC UA)
Manual touch-up A before and after fix is available, including a lifting platform
System management WICOS (all in One) with 15.6 inch touch screen
Suction capacity (monocyclone/postfilter) 13,000 Nm3/h (18.5 kW) to 33,000 Nm3/h (55 kW)
Venturi pump PI-F1 (80-360 g/min), PI-F1-S (80-450 g/min), HiCoatED (50-250 g/min)
Powder residue management Automatic removal of powder waste with a pump, mechanical valve under the final filter
Supply of fresh powder Maximum 2 cartons (25 kg) in the powder center, maximum 2 WAGNER BigBag fresh powder station with automatic switching
Sifting Ultrasonic sieve integrated in the supply equipment (optional)

Manufacturer

For decades, the "Wagner" group has been known worldwide as a supplier of innovative painting equipment components.

For industry, "Wagner" offer technologically advanced equipment and systems for the application of fluid coatings, powder coatings and paint to surfaces. Contractors use its reliable and economical tools with a range of technologies including airless to apply paint, coatings and plaster. For do-it-yourself enthusiasts, "Wagner" has developed a wide range of user-friendly home-improvement products.

Many companies working in the wood, metal, plastic and automotive industries have tested and installed "Wagner" equipment in their production.

In order to best respond to the needs of "Wagner" customers, company portfolio of products is organized into two divisions. The Decorative Finishing division develops tools that are tailored specifically to the needs of contractors and "do-it-yourself" enthusiasts, while the "Industrial Solutions" division manufactures industrial surface coating products and systems for a range of industry sectors.

"Wagner" provides components and solutions for the manual and automatic application of liquid, solvent and water-based coatings. Company focus is on reliability, durability and high, process-safe coating quality of surfaces.

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